Type 2 Charging Cables: 16A / 32A / 63A, Single & Three Phase

Type 2 Charging Cables: 16A / 32A / 63A, Single & Three Phase

ZENCAR delivers a TÜV-certified portfolio covering the full power spectrum, with precise customization for cable length and color to match your market requirements.

ZENCAR delivers a TÜV-certified portfolio covering the full power spectrum, with precise customization for cable length and color to match your market requirements.

Versatile Type 2 Charging Cables: Straight, Coiled & Custom Options

ZENCAR Type 2 cables are engineered for real-world charging workflows—home wallboxes, public stations, and fleet sites. Choose the form factor you need, backed by consistent TÜV-certified safety and a durable TPU jacket across the entire range.

  • Straight Cables (Max Reach):

The standard choice for daily charging. Available in 5m, 7.5m, and custom lengths to suit different parking layouts. Easy to handle and store—suited for both private users and public deployment.

  • Coiled / Spiral Cables (Space-Saving):

Keeps the cable off the ground to reduce tangles, dirt, and trip risks—ideal for compact sites or managed bays. High-elasticity TPU supports repeated extensions and reliable shape recovery.

  • Customized & Retail-Ready:

Full customization for cable length and color, connector laser logos, optional carrying bag packaging, and open-end tethered versions for direct integration into charging stations.

Type 2 Charging Cable Applications: Home, Public & Commercial

Designed for home, public, and commercial charging, ZENCAR Type 2 cables support indoor and outdoor use. Up to IP55 (by configuration) for weather resistance, helping deliver safe, dependable charging with wallboxes and public stations.

Type 2 Charging Cable Open End

Type 2 Charging Cable Open End

Available in 16A/32A, 1‑Phase/3‑Phase.

Designed as a tethered lead for wallboxes and portable EVSE, with stripped ends for fast internal wiring and reliable OEM integration.

Type 2 charging cable

Type 2 to Type 2 Straight Cable

Available in standard and custom lengths.

Designed for residential charging, providing maximum reach for garages and driveways. Lightweight and easy to coil, compatible with most Type 2 AC home chargers.

Type 2 to Type 2 Coiled Cable

Type 2 to Type 2 Coiled Cable

Designed for public stations and compact bays.

The spiral memory design keeps the cable off the ground, reducing tangles, dirt pickup, and trip risk for safer daily operation.

63A Type 2 ev cable

Type 2 Charging Cable 63A 3-Phase

63A, 3‑Phase Type 2 cable for high‑current commercial charging.

Designed for fleets and depot sites needing higher throughput, built to handle continuous high‑load use with robust thermal and mechanical durability.

Type 2 Charging Cables: Engineered with Premium TPU for Durability

Cable jacket integrity defines service life. ZENCAR uses grade-selected TPU to ensure superior mechanical strength and enhanced hydrolysis resistance. While initial costs are higher, our Type 2 cables significantly reduce maintenance risks in freezing conditions and outdoor applications.

Performance Metric ZENCAR TPU Jacket Standard TPE / PVC Jackets
Low-Temp Flexibility Maintains flexibility in freezing conditions Typically stiffens; formulation‑dependent
Abrasion & Dragging High resistance to rough concrete/asphalt More prone to scuffing and surface wear
Cut & Tear Strength Strong cut/tear resistance under stress Often lower resistance in harsh O&M use
Hydrolysis & Oil Good resistance to oils and moisture Performance varies; PVC often degrades faster
Weathering & UV Good UV stability for outdoor use Higher risk of aging and cracking outdoors
Safety & Compliance Halogen‑free options available PVC is typically halogenated; smoke risks vary

Custom EV Charging Cables & OEM Solutions

Custom EV Charging Cables & OEM Solutions: Highly Configurable

ZENCAR delivers highly configurable EV charging cables tailored to your specifications. Options include custom lengths (e.g., 5m, 8m), jacket colors (Pantone matching), and connector formats (Type 2 to Type 2, coiled, or open-end leads for wallboxes). With support for laser-engraved logos and custom packaging, our rapid prototyping services help shorten lead times while ensuring brand consistency.

Engineered for Compliance: IEC 62196-2 & EN 50620 Standards

Reliability underpins market access. ZENCAR’s charging solutions are designed to meet IEC 62196-2 (connector interface) and EN 50620 (cable requirements). We use components from certified suppliers (where applicable) and maintain strict RoHS/TUV/CE documentation. Every unit undergoes electrical and mechanical inspections—including insulation resistance checks and temperature-rise monitoring—to support safe operation across target markets.

TUV Certificate for Type 2 Charging Cables

6

Production lines

50+

Products available

100+

Countries served

30K+

Customers served

Zencar office

Ordering Information

  • Model / Design: Wpro…
  • Installation: Wall / Pedestal
  • Gun & Cable: Connector type + cable length
  • Branding: Logo/label requirement
  • Quantity & Delivery: qty + destination
ev adapter package

Packaging & Logistics

  • If you’d like custom packaging, please share your requirements (logo, color scheme, etc.).
  • We offer flexible shipping terms (FOB/DDP/CIF) to major global hubs including Hamburg, Rotterdam, Los Angeles, and Dubai.
zencar exhibition

Project Support Process

  • Confirm design & branding requirements
  • Artwork approval (logo/label/packaging)
  • Sample / pilot → mass production → QC & shipment

FAQs

Q1: What is the difference between Single-Phase and Three-Phase Type 2 Charging Cables?

A: The main difference lies in the power transmission capability and the number of conductor wires. A Single-Phase Type 2 Charging Cable typically supports up to 7.4kW (32A) and utilizes one conductor for current. In contrast, a Three-Phase cable utilizes three conductors, allowing for power outputs of 11kW (16A) or 22kW (32A). For commercial procurement, stocking Three-Phase cables is often recommended as they are backward compatible with Single-Phase vehicles, offering greater versatility for end-users.

Q2: Why is TPU material preferred over TPE for premium Type 2 Charging Cables?

A: TPU (Thermoplastic Polyurethane) is widely regarded as the superior material for manufacturing high-quality Type 2 Charging Cables compared to TPE or PVC. TPU offers exceptional resistance to oil, abrasion, and low temperatures. It maintains flexibility even in freezing conditions (down to -30°C or -40°C), whereas other materials may become stiff and prone to cracking. For distributors, TPU cables represent a lower return rate due to their durability in harsh outdoor environments.

A: For outdoor safety and longevity, Type 2 Charging Cables should have a minimum Ingress Protection (IP) rating of IP54 or IP55 when plugged in, and ideally IP65 or higher for the control box (if applicable). This ensures the cable is protected against dust ingress and low-pressure water jets from any direction. High IP ratings are a critical specification for ensuring the product’s lifespan and safety compliance in various weather conditions.

A: While the connectors often look identical, the distinction usually lies in the cable diameter and internal wire gauge. A 32A Type 2 Charging Cable requires thicker copper conductors (typically 6mm²) to handle the higher current safely, making the cable noticeably heavier and thicker than a 16A version (typically 2.5mm²). Additionally, reputable products will have the specifications clearly laser-printed or embossed along the cable jacket for easy identification.

A: To legally sell and ensure safety in the European market, Type 2 Charging Cables must comply with the IEC 62196 standard. The most critical certifications include the CE mark (Conformité Européenne) and TUV certification. TUV testing validates that the cable meets rigorous safety standards regarding electrical insulation, flammability, and mechanical strength. RoHS compliance is also necessary to ensure the materials are free from hazardous substances.

A: The lifecycle of Type 2 Charging Cables is typically measured in mating cycles (plugging and unplugging). Industry standards usually require a minimum of 10,000 mating cycles without electrical or mechanical failure. However, the actual lifespan depends heavily on the contact terminal plating (usually silver-plated copper alloy for better conductivity) and the abrasion resistance of the cable jacket. High-quality units are designed to last 5 to 10 years under normal daily use.

A: Standard Type 2 Charging Cables (Mode 3) are designed primarily for one-way energy flow from the grid to the vehicle. However, the Type 2 connector standard physically supports bi-directional charging if the vehicle and the charger are equipped for it. For specific V2L (Vehicle-to-Load) applications, a specialized discharge adapter is usually required rather than a standard male-to-female extension cable, as the protocol and pin activation differ from standard charging.

A: Type 2 Charging Cables (Mennekes) are the European standard and are compatible with virtually all electric vehicles (EVs) and plug-in hybrids (PHEVs) manufactured for the EU market since 2014. This includes models from Tesla, BMW, Audi, and Volkswagen. However, older vehicles (mostly pre-2013 Asian models) might require a Type 1 connector. It is always recommended to check the vehicle’s charging port before purchasing.

A: Not necessarily. The charging speed is determined by the lowest common denominator between the charging station, the Type 2 Charging Cable, and the vehicle’s On-Board Charger (OBC). If your car’s OBC is limited to 7kW (which is common for many EVs), using a 22kW cable will not charge the car any faster; it will simply charge at the maximum speed the car can handle (7kW). However, buying a higher-rated cable offers “future-proofing” for your next vehicle.

A: When sourcing cables in bulk, look for suppliers that offer full traceability, rigorous quality control reports (such as insertion force testing and temperature rise testing), and valid third-party certifications. It is crucial to work with a professional EV charger manufacturer that has its own production lines and R&D capabilities, as this ensures consistent product quality, the ability to handle custom OEM requests, and reliable after-sales technical support.

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